夏季雨季来临,谨防雨水及高温对注塑机造成损害

来源:德马格DEMAG
2023/6/16 10:32:50
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导读:雨水混入会导致油品乳化,无论是设备本身的油箱口,还是储存用的油桶油口,日常都应检查做好防护。特别是雨季来临,房顶漏水时有发生,要避免雨水进入。
  【塑料机械网 技术学堂雨水混入会导致油品乳化,无论是设备本身的油箱口,还是储存用的油桶油口,日常都应检查做好防护。特别是雨季来临,房顶漏水时有发生,要避免雨水进入。

  The effects of rain
 
  雨水带来的影响
 

  Effects on machine oil: rainwater will lead to oil emulsification, whether it is the oil tank port of the equipment itself, or the oil barrel port for storage. We should check and protect every day, especially when the rainy season comes, roof leakage occurs from time to time.
 
  对油品的影响:雨水混入会导致油品乳化,无论是设备本身的油箱口,还是储存用的油桶油口,日常都应检查做好防护。特别是雨季来临,房顶漏水时有发生,要避免雨水进入。
 
  Once you find that the oil of injection molding machine is emulsified, firstly, you must find out the source of moisture, thoroughly clean the fuel tank and oil circuit, and then replace the oil!
 
  一旦发现注塑机油乳化,一定要先查明水分来源,彻底清洁油箱及油路,再更换油品!


 

  Effects on the components: rainwater adheres to the surface of the components for a long time, resulting in reduced anti-corrosion and rust resistance. And moisture will accelerate the rust of the components, especially the working surface of precision parts, the piston surface of the hydraulic cylinder, the surface of the rail slide, the surface of the lead screw wire mother of the all-electric injection molding machine, the template surface and the crankarm shaft.
 
  对机件的影响:雨水长期附着在机件表面,导致抗腐防锈性能降低。并且水分会加速机件的锈蚀,特别是精密件工作面、液压油缸活塞表面、道轨滑块表面、全电动注塑机丝杠丝母表面、模板表面和曲臂轴等。
 
  As soon as water is found adhering to the surface, thoroughly clean the moisture and add the specified grade of grease or lubricating oil!
 
  一旦发现有水附着表面,彻底清洁水分,加规定牌号的润滑脂或润滑油!
 

 

  Effects on electrical components: rainwater entering the electric control box will cause short circuits in circuit boards, integrated modules, transformers, contactors and other electrical components, such as short circuits in electrical parts caused by direct opening without treatment.
 
  对电气元件的影响:雨水进入电控箱,会导致电路板、集成模块、变压器和接触器这些电气元件短路,如不处理直接开机会造成电气件短路。
 
  Once the water is found in the electric control box, please find a professional technician to deal with it, do not by privately, to avoid aggravating the loss.
 
  一旦发现电控箱进水,请找专业的技术人员进行处理,切勿私自处理,避免加重损失!
 
  Beware of the influence of summer condensate on electrical components, because a lot of water cooling will be used on the equipment, when the temperature difference between the summer temperature and the cooling water temperature is large, condensate will appear, which will inadvertently penetrate into the electrical components, resulting in damage.
 
  谨防夏季冷凝水对电气元件的影响,由于设备上会用到很多水冷却,夏季环境温度与冷却水温度温差大时,会出现冷凝水,不经意间会渗到电气元件中,导致损坏。
 
  Beware of the impact of summer humidity on electrical components, if the equipment workshop is relatively humid, it is recommended to put some desiccant in the electric control box, the damp weather has a great impact on the components in the circuit board, long-term attachment to the surface will accelerate the aging of the vitality parts, metal contacts rust and so on
 
  谨防夏季潮湿对电气元件的影响,如果设备车间比较潮湿,建议在电控箱内放上一些干燥剂,受潮天气对电路板中的元件影响很大,长期附着在表面会使元气件加速老化,金属触点生锈等
 
 

 

  The impact of rain on the motor: The problem of short-term rainwater on the surface of the motor is not big, because the outer surface of the motor itself has a waterproof function, but the protection level of the motor is that it cannot be rained or waterlogged for a long time without treatment. If water enters the motor, it will directly lead to the damage of the components inside the motor, resulting in phase loss, short circuit, etc.
 
  雨水对电机的影响:电机表面短时间沾到雨水问题并不大,因为电机本身外表面是有防水功能的,但是电机的防护等级是不能淋雨或者长时间沾水不处理。如果水进入电机会直接导致电机内元件的损坏,导致缺相,短路等。
 
  Electricity motor water ingress, can first dry the motor, after the motor is completely dry, test the resistance value, there will also be insulation drop problems, in order to prevent accidental should test its insulation, with megohmmeter to measure insulation, if there is no problem, you can try to power on, if there is an abnormality, to go to the professional repair shop in time to repair, so as not to cause secondary failure, expand losses.
 
  电现电机进水,可以先吹干电机,待电机完全干燥后,测试电阻值,也会出现绝缘下降的问题,为防止意外应测其绝缘,用兆欧表测绝缘,如果没有问题,可以试通电开机,如有异常,要及时去专业维修店维修,以免引起二次故障,扩大损失。
 
  The effects of high temperatures
 
  高温带来的影响

  High temperature in summer will cause the cooling system to reduce the cooling effect of the equipment, and it is necessary to clean or replace the water filter, electric control box air filter, motor fan and electric control box ventilation fan in advance, especially the servo motor fan of the full motor, which must be cleaned and checked regularly.
 
  夏季高温会导致冷却系统对设备冷却效果下降,需要提前清理或更换水过滤网、电控箱空气过滤网、电机风扇及电控箱通风风扇,特别是全电动机的伺服电机风扇,一定要定期清理与检查。
 
  The influence of high temperature on lubricating grease in summer/夏季高温对润滑油脂的影响


 

  Due to the high ambient temperature in summer, the heating of the motor ball screw will be more serious, which will lead to thin and easy loss of lubricating grease on the surface of the ball screw, thereby weakening the protection of the ball screw, in the non-constant temperature workshop needs special attention.
 
  由于夏季环境温度高,电动机滚珠丝杆的发热会更加严重,这会导致滚珠丝杆表面的润滑油脂变稀薄及易流失,从而减弱对滚珠丝杆的保护,在非恒温车间需要特别关注。
 
  If necessary, you can regularly add additional fat, reduce the motor speed, extend the cooling time, or add a cooling fan to alleviate it. If necessary, the factory professional and technical personnel can be asked to check the iron powder content of the grease to assess whether the wear is within the normal range.
 
  如有必要可定期额外人工加脂,降低电机转速,加长冷却时间,或是加冷却风扇来缓减。另外,如有必要可以请厂方专业技术人员检查油脂的含铁粉量,来评估磨损是否在正常范围内。
 
  For the full motor grease, be sure to use it strictly according to the brand and model grease recommended by the manufacturer, otherwise the ball screw may be damaged as a result.
 
  对于全电动机润滑脂,一定要严格按厂家推荐的品牌与型号润滑脂来使用,则否可能会因此而损坏滚珠丝杆。


 

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